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Wire EDM services

Brodeur Machine offers precise wire EDM services for high-value components. Our method uses spark erosion to create clean edges and tight tolerances of 0.0001 inches.

Beyond conventional EDM

Our wire EDM operation combines large-format capacity, tight tolerance control, and unmatched process expertise. ITAR registered and ISO/NIST compliant, Brodeur supports high-spec industries that demand both precision and reliability on every build.

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Enhanced capabilities

  • Our EDM work envelope of 49.2 by 40.1 by 32.0 inches supports parts up to 6,600 pounds. Large components are machined with the same control and surface finish as small precision pieces. This capacity enables us to complete full-scale builds in-house without compromise.

  • We regularly hold tolerances to 0.0001 inches through stable fixturing, temperature control, and in-process inspection. Our machines are calibrated for consistency across long runs and complex geometries. Every detail is verified to meet exact dimensional requirements.

  • Wire EDM easily cuts materials that challenge conventional tooling, including carbide, Inconel, titanium, and hardened steels. The process removes material by spark erosion, producing smooth surfaces with no mechanical stress. This allows for perfect edge definition in even the toughest alloys.

  • Our EDM process minimizes setup and reduces scrap through precise material removal and automated control. Complex shapes can be produced without expensive tooling or secondary machining. The result is lower cost per part and faster delivery without sacrificing accuracy.

  • We machine brittle, delicate, and high-value materials without cracking or distortion. The EDM process introduces no cutting forces, preserving dimensional stability and surface integrity. This makes it ideal for ceramics, carbides, and thin-wall components.

Conductive materials for wire EDM processing

Brodeur Machine’s EDM systems cut a wide range of conductive metals with accuracy and repeatability. From hardened steels to exotic alloys, we maintain consistent dimensional integrity and flawless edge quality across every material class.

ferrous materials

Ferrous materials

We routinely machine stainless, tool, carbon, and alloy steels, as well as bronze, carbide, and Invar. Each part is produced with precise surface finishes and tight tolerances, regardless of hardness or geometry.
exotic alloys materials

Exotic alloys

Our equipment handles aluminum, brass, copper, titanium, tungsten, and other specialty alloys including Monel, Inconel, and Hastelloy. Consistent spark control and adaptive cutting parameters ensure reliable results across every composition.
wire edm process

High-value applications

Wire EDM is ideal for producing precision components in gear, spline, die, mold, and medical manufacturing. The process enables complex internal features, sharp transitions, and consistent tolerances at scale.

Start your machining project with Brodeur

Our team will assess your requirements, handling needs, and technical objectives to determine the most effective path through our machining, fabrication, and inspection environment.

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